Laminated · Full-Colour · Retail Finish
Laminated non-woven bags with photographic full-colour printing.
A BOPP film is printed in full CMYK and laminated onto the non-woven fabric before the bag is made. The result is edge-to-edge photographic branding, a glossy or matte retail finish and a water-resistant surface — at a fraction of the cost of the paper carrier it usually replaces.
How lamination actually works
The image is never printed on the fabric. A roll of BOPP film is printed in full colour on a web press, then bonded to the non-woven sheet under heat and pressure. Only after lamination is the material cut and made into bags. This is why the print quality matches coated paper rather than textile, why colour is consistent across a long run, and why the surface is water-resistant without any additional coating.
Glossy or matte
Finish
Visual character
Practical notes
Glossy BOPP
High shine, maximum colour saturation and contrast
The brighter, more commercial look. Shows fingerprints and surface scuffs more readily.
Matte BOPP
Soft, low-sheen, understated
Reads as more premium in fashion and cosmetics. Hides handling marks; colours sit slightly flatter.
Matte with spot gloss
Matte field with selected areas gloss-varnished
Used to lift a logo off the surface. Adds a finishing pass and cost.
When lamination is the right choice — and when it is not
Choose it for photographic artwork
Gradients, images and complex full-colour designs reproduce properly. Nothing else does this on non-woven.
Choose it for retail packaging
Where the bag is part of the product presentation and is expected to be carried through a shopping centre.
Choose it for water resistance
The film surface sheds rain far better than raw fabric, which matters for outdoor retail and wet climates.
Skip it for simple logos
A two-colour screen print on good fabric costs less and often looks more considered than a full-colour job.
Skip it below the tooling floor
Cylinder tooling is a fixed cost. Below a certain quantity it dominates the unit price and another method makes more sense.
Skip it where softness matters
Lamination stiffens the fabric. If you want a soft, textile hand-feel, this is the wrong construction.
Specification range
Base fabric
PP spunbond non-woven, typically 90–120 gsm. Heavier base fabric supports the film better and gives a more structured bag.
Film
Glossy or matte BOPP, printed in full CMYK before lamination.
Sizes
Made to your dimensions, including gusseted box constructions that stand upright.
Handles
Cross-stitched webbing, matching laminated handles, rope handle or die-cut, depending on the look and the load.
Print
Full-colour photographic, edge to edge, front, back and gussets at little additional cost since the film web is printed continuously.
Finishing
Foil stamping, spot UV and embossing are possible on the laminated surface.
Optional
Base insert board, reinforced rim, zip closure, matching gift box or sleeve.
Cost structure you should understand
Offset lamination carries the highest tooling cost of the print methods used on bags, because printing cylinders have to be engraved for your artwork. That cost is one-time and independent of quantity, so it dominates a small order and disappears on a large one. Cylinders are retained for repeat runs on the same design, which is why brands running an annual retail programme find the second order much better value than the first. Everything else — number of colours, coverage area, printing both faces — adds very little, because the film web is printed in one continuous pass regardless.
Artwork requirements
Vector artwork with fonts outlined, or high-resolution raster at final print size. We issue a dieline showing the flat layout with fold and gusset positions so artwork can be placed correctly across panels. Because the image is printed on white film rather than on fabric, colour behaves close to a coated-paper reference — Pantone matching in this construction is materially more accurate than on raw non-woven.
Frequently asked questions
Is a laminated bag waterproof?
Water-resistant rather than waterproof. The BOPP film sheds rain and resists surface moisture well, but seams and stitch holes are not sealed, so it is not a wet-goods container.
Does lamination make the bag recyclable or not?
The laminated construction combines PP fabric with a BOPP film layer, which makes material separation harder than for unlaminated fabric. We would not describe it as readily recyclable, and we would advise against printing a recycling claim on it without checking your local rules.
Can I print different artwork on the front and back?
Yes, and it costs very little extra. The film is printed as a continuous web before the bag is assembled, so the two faces are simply two areas of the same print run.
What is the tooling cost?
It depends on the artwork size and the number of cylinders required, and it is itemised as a separate line in your quotation rather than buried in the unit price. Cylinders are retained for repeat orders on the same design.
Glossy or matte — which should I choose?
Glossy for maximum colour impact and general retail; matte where the brand register is premium, minimal or fashion-led. If the decision is close, ask for both as samples — the difference is much clearer in the hand than on screen.
How accurate is Pantone matching on a laminated bag?
Close. Because the ink sits on white BOPP film rather than on absorbent fabric, colour behaves much more like coated paper than like a screen print on raw non-woven.
Send your artwork and the quantity range you are working to. We will come back with tooling cost, unit price at your quantity breaks and a sampling plan.
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