Bubble Mailers
Bubble Mailers
Poly bubble-lined mailers combining a waterproof outer with cushioned protection for electronics, cosmetics and delicate goods. Self-seal and printable with your brand. Custom sizes, flexible order quantities, specification-based pricing.
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How to Specify Custom Bubble Mailers
Bubble mailers add lightweight cushioning for cosmetics, accessories, components and other small goods that need more protection than a flat poly mailer. Specify the usable internal size, outer film or paper construction, bubble thickness, closure, tear strip, opacity and print coverage. Internal dimensions are more important than the nominal outside size because the seals and cushioning reduce packing space.
Protection and Closure Choices
The required bubble profile depends on product fragility, edges, parcel weight and the delivery route. A permanent peel-and-seal strip supports outbound security; a second strip and tear opening can simplify returns. Samples should be tested through the actual packing process and, where practical, a representative distribution trial.
Pre-Production Checks
- Fit-test the largest product and any retail box
- Check puncture, drop and seal performance
- Verify barcode scanning over the printed surface
- Approve artwork clear of seals and closure strips
Compare our poly bubble mailer envelope, read the e-commerce mailer guide, or send a mailer brief.
Frequently Asked Questions
- How should a custom mailer be sized?
- Measure the largest packed product and specify usable internal dimensions because seals, closure and cushioning reduce packing space.
- Which mailer features belong in the brief?
- State film or paper structure, thickness, opacity, closure, return strip, cushioning, print coverage, labels and packing.
- What should be tested before production?
- Test product fit, seals, puncture resistance, tear opening, label adhesion, barcode scanning and the fulfilment process.